Magnet clamps for molds using IMAG technology that prioritize safety, efficiency, and profitability! A mold exchange solution aimed at improving productivity!
Stobri's solution is designed to meet the needs of Industry 4.0. - It is compatible with any injection molding machine, regardless of mold size. - Both the fixed and movable sides display their respective clamping forces on the IMAG controller, allowing operators to effectively manage the clamping/unclamping process. - In the event of a serious anomaly, the molding machine is immediately put into emergency stop mode via the safety system connected to the molding machine. 【Clamping Force Display】 The clamping force for each mold is measured in real-time and displayed on the IMAG screen. If the value is insufficient, a warning message is immediately shown to the operator. 【Mold Misalignment Detection】 The magnetic unit consists of precision measuring coils that can detect changes in current to predict the movement of the mold. 【Temperature Display】 If the temperature of the magnet plate rises excessively, a message and alarm will warn the operator. 【Safety Standards】 The QMC123 system complies with strict safety and security standards, adhering to European standards: EN201: 2009, Directive 2014/35/EU and 2014/30/EU.
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basic information
【Product Specifications】 - Plate thickness: 46mm - Maximum operating temperature: up to 120℃ - Euromap: EU70.0, EU70.1, EU70.1 + RS485/CAN BUS 【Composition】 - Plate body: Low carbon steel - Magnet module: Alnico magnet, Neodymium magnet 【Safety Features】 - Individual mold exchange operations require interactive confirmation through the control panel - Mold misalignment detection function - Display of clamping force using IMAG technology - Mold identification function - Work cannot continue if clamping force is insufficient, indicated by a warning - Using the IMAG editor, the mold clamping state can be simulated in advance
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Applications/Examples of results
- For the plastic industry: Mold clamping with injection molding machines (50 to 4,000 tons) - Improving productivity and ensuring safety in areas where mold changes are frequent
Detailed information
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【QMC 123 Premium】 - The safest magnetic clamp - Accommodates a wide variety of needs - HMI options: - Ergonomically designed easy-to-use pendant - Fully integrated with molding machines
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【QMC 123 Essential】 - A model suitable for repetitive tasks with minimal variation in mold size/weight. - Easy operation with just a push of a button.
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【Integration】 - Plug & play solution - Adapted to the full range of machines & molds - Compatible with any molding machine and any mold - Customized to fit each specification - Integration with the molding machine's HMI or control via an ergonomically designed controller - Fully integrated, support for installation and troubleshooting
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【Operation】 - Robust solutions - Safety as the top priority - Ease of operation - Support anywhere in the world
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【Profitability】 - Durable and long-lasting - Optimized productivity - High-quality clamping - No downtime due to simplified operations - The molds themselves are also long-lasting - High ROI and reduced TCO
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Company information
Stäubli has four business divisions: electrical connectors, fluid connectors, industrial robots, and textile machinery. Based on our exceptional expertise and years of accumulated know-how, we provide mechatronics solutions to various industrial sectors. Founded in 1892 as a small textile machinery repair shop near Zurich, Switzerland, Stäubli has grown into a global company operating in 28 countries and having sales partners/agents in 50 countries across four continents. In 1983, Stäubli Corporation was established in Osaka as a unit for business in Japan. We have a showroom in Nishi-Tenma (Osaka), so please feel free to visit us (by appointment only).