Proposal Example: Energy-saving measures through heat recovery from hot wastewater.
Recover heat from wastewater in the production process. Utilizing waste heat through a steam generation heat pump can reduce energy costs by 60% and CO2 emissions by 55%.
Proposal case of steam generation heat pump. Company A in the food manufacturing industry faced challenges in the efficient use of hot water used in the production process, necessitating an understanding of the reusable amount through heat exchange, as well as the running costs of the equipment and cost-effectiveness. A proposal was made for the high-efficiency utilization of heat using a steam generation heat pump, and the calculations showed that utilizing the waste hot water could reduce energy costs by 60% and CO2 emissions by 55%.
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Related products: Steam generation heat pump The steam generation heat pump recovers heat from waste hot water (60-80°C) discharged from factories and supplies saturated steam (100-120°C). It supports remote monitoring and operation, and by combining the heat pump with an energy management system, it enables energy conservation and optimization of energy use throughout the food factory.
Applications/Examples of results
[Challenges for Utilizing Waste Heat] - To use hot water from the production process efficiently, I want to identify the optimal setting location based on the current equipment and layout. - I want to understand the reusable amount through heat exchange, the running costs associated with the equipment, and the cost-effectiveness. [Expected Effects] Conducted a cost simulation using heat exchange with a steam-generating heat pump. As a result, it was found that utilizing the discharged hot water could reduce energy costs of existing equipment by 60% (approximately 1.5 million yen) and CO2 emissions by 55% (approximately 45 tons/year).
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Steam generation heat pump
Proposal example: Energy-saving measures through heat recovery from warm wastewater.
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Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools