Energy-saving measures for steam utilization equipment and reduction of energy costs are made possible by the thermal energy management system. The use of AI technology enables automatic analysis of factors that worsen thermal efficiency.
Proposal case of a heat balance analysis system. In the food manufacturing industry, improving the efficiency of steam utilization equipment is effective for energy-saving measures. On the other hand, energy management of heat requires specialized knowledge, which has resulted in a lag in energy-saving measures compared to electricity. By implementing this system, it becomes possible to quantitatively grasp the heat balance of steam utilization equipment, conduct factor analysis, reduce unnecessary heat consumption, promote energy savings in factories, and reduce energy costs.
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Related Product: Thermal Balance Analysis System The Thermal Balance Analysis System automatically visualizes the thermal balance of steam utilization equipment, enables the determination of abnormal data, and utilizes AI technology for factor analysis to improve thermal efficiency. This promotes energy-saving measures in food factories, reduces energy costs, and decreases CO2 emissions.
Applications/Examples of results
[Current Issues] - Due to the lack of understanding of the efficiency and heat loss situation of steam utilization equipment, it is not possible to reduce unnecessary heat consumption. - There is a shortage of personnel to collect and analyze data related to thermal energy, making it difficult to grasp the current situation. - It takes time to analyze factors that worsen the effectiveness of the heat source water, and appropriate measures are not being taken. [Expected Effects] - Real-time visualization of the thermal balance situation of steam utilization equipment will allow for the identification of areas of unnecessary heat consumption. - Understanding the factors causing variability in energy unit costs for each production lot will enable energy savings through operational improvements. - Narrowing down the causes of malfunctions and heat loss from data will allow for rapid responses, contributing to improved equipment operating rates.
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Proposal Example: Thermal Energy Management System
Heat balance analysis system
Visualization of energy using a flow meter
Steam generation heat pump
Current Status and Challenges of Manufacturing Industries Working on Energy Visualization for the Food and Chemical Industries
Company information
Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools