Optimize equipment repair inventory through visualization of parts inventory. Enable planned equipment maintenance and significantly reduce the impact of unexpected equipment failures on production stoppages.
A case study of visualizing parts inventory through a maintenance management system in a chemical plant. The company experienced equipment downtime due to a shortage of parts inventory during repairs, which halted operations until the equipment was restored. To align the equipment inspection plan with actual failures, they implemented a maintenance management system that achieved visibility of the inventory of repair parts. This resolved the parts inventory shortage and significantly reduced the impact of breakdowns on planning and production.
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basic information
Related Products: Maintenance Management System (Maintenance Station) An equipment management solution that integrates and optimizes facilities and operations. By utilizing data such as equipment information, work information, and failure information, it helps to create better work plans by determining what, when, and how maintenance should be performed, thereby optimizing operations. It improves operational efficiency and safety, reduces costs, extends the lifespan of equipment, and provides a "safe and secure" environment.
Applications/Examples of results
[Challenges Before Implementation] - When equipment repairs were needed, there were instances of insufficient stock of common and specialized parts, leading to a reduction in the number of operational units or changes in production plans. - There was variability in the parts replacement work during inspections and failures, and there were ambiguous aspects regarding regular parts replacements. [Effects of Implementation] By introducing the maintenance management system, we achieved visibility of parts inventory and obtained the following effects: - Understanding of parts inventory status and reduction of recovery time - Optimization of parts inventory - Understanding of replacement cycle trends based on past history - Improvement of equipment operational rates and production efficiency
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Case Study: Visualization of Parts Inventory
Current Status and Challenges of Aging Equipment Countermeasures in Food Factories
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Providing solutions for various plants and factories such as food, chemicals, oil and gas pipelines, paper and pulp, and cleaning facilities. Our measurement and control systems have over 40 years of history since the launch of the first distributed control system in 1975. Based on our track record, we propose systems and solutions to support the latest technologies, IoT utilization, and the development of smart factories. - Steam generation heat pumps / waste heat utilization / visualization of thermal energy - Clamp-on steam flow meters / flow meters / flow sensors / thermal balance analysis - Industrial furnaces / electric furnaces / high-frequency induction furnaces / IGBT power supplies - Gas analyzers / gas measurement devices / gas analysis sensors - Predictive maintenance / anomaly detection maintenance / preventive maintenance / maintenance and prevention systems / smart security - Smart factory - MES / DCS / SCADA / edge controllers - EMS / energy management systems / visualization of energy - Smart glasses / remote work support systems - Multivariate analysis / MSPC - Engineering tools