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  6. On-site Improvement System "Gemba Reporter"

On-site Improvement System "Gemba Reporter"

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last updated:Aug 26, 2025

ライン精機
ライン精機
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Creating a system for understanding the current situation in the manufacturing site with a simple equipment configuration.

- "On-site server installation" with a one-time purchase model = only initial costs, no fixed costs - Device (1) Smart Counter Collects production numbers and operational status from equipment Sends collected data to the base station - Device (2) Base Station Receives data from smart counters (up to 10 units) Organizes and stores the received data Equipped with software → Executes data organization, storage, and analysis → Provides production information from the site to computers and various mobile devices

    Data Logger
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On-site Improvement System "Gemba Reporter"

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  • Related Link - https://www.line.co.jp/product/1756/

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【Smart Counter】 Input Method: Contact/Non-contact Open Collector Input L: < DC1V (Leakage Current Approximately 1.5mA) NPN Voltage Input H: DC5 – 30V L: < DC1V (Leakage Current Approximately 1.5mA) Maximum Input Speed: Count Input: 20 Hz (Pulse Width Minimum 25ms, Mark Ratio=1:1) State Input: 1 Hz (Pulse Width Minimum 500ms, Mark Ratio=1:1) Input Terminals: Add Count x1, Subtract Count x1, State Input x4 Record End Input x1, Record Split Input x1, Add Count Prohibition Input x1 Counting Range: 0 – 1,000,000,000 (Count Input A and B) Output Method: Non-contact Output: Open Collector Output (Maximum DC35V, 40mA) Output Terminals: Recording x1, Operating x1, Stopped x1, Forecast Value Reached x1 【Base Station】 CPU: CeleronR N3160 Quad Core 1.60 GHz SSD: 32GB mSATA 3.0 RAM: 4GB DDR3 OS: Linux LAN: RJ45 LAN port

Price range

P3

Delivery Time

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Applications/Examples of results

Monitoring the operation of the manufacturing site and visualizing the factory.

Line up(2)

Model number overview
GB-2100 Base Station
GB-1000 Smart Counter

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On-site Improvement System 'Gemba Reporter' Catalog

On-site Improvement System 'Gemba Reporter' Catalog

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ライン精機

ライン精機

Testing, Analysis and Measurement

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Since our founding in 1949, in the untapped field of counters (counting devices), our fundamental philosophy has been passed down through the years as we have expanded our business into various sectors. It is people who create products, and it is also people who use those products. No matter how much the times change, we believe that it is people who generate new value, and without connections with others, we cannot create the products that society demands. Our strength lies in the technical skills and connections we have cultivated over many years of history. Each individual strives to improve themselves and holds high aspirations, while valuing connections with all people. By combining diverse insights and experiences, we will contribute to building the future with new ideas that are not constrained by existing frameworks.

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