We will introduce examples of utilizing CAE that can simulate everything from defect prediction to mold load in metal processing such as press forming and plate forging!
"DEFORM" is a CAE software that can analyze various changes caused by processing in metalworking, such as the flow of metal materials and the stress state of molds during forging, cutting, and heat treatment. "Is it possible to process within the capacity of the existing press?" "Will the mold break?" "Is the desired shape achieved? Are there any unfilled areas?" "Will the forged product crack?" By predicting issues that may occur during processing in advance, it reduces the number of prototype work hours and costs. We have prepared a collection of analysis case studies for "press forming and sheet forging," so please feel free to contact us if you are interested. [Contents of the Press Forming and Sheet Forging Analysis Case Study Collection] ◎ Overview of CAE software "DEFORM" ◎ Case Study 1: Sheet Forging ◎ Case Study 2: Fracture Analysis (2D Analysis) ◎ Case Study 3: Press Forming Punching Process ◎ Case Study 4: Press Forming Burring Process ◎ Case Study 5: Press Forming Bending Process
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basic information
【DEFORM License Lineup】 ◎DEFORM-Premium Package Full Package ◎DEFORM-DOE/OPT Package Design of Experiments/Optimization Package ◎DEFORM-3D 3D General Plastic Processing ◎DEFORM-F3 3D Forging ◎DEFORM-HT3 3D Heat Treatment Simulation ◎DEFORM-2D 2D General Plastic Processing ◎DEFORM-F2 2D Forging ◎DEFORM-HT2 2D Heat Treatment Simulation
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Applications/Examples of results
This is part of an analysis case using DEFORM. We have released analysis videos on our company website, so please take a look. https://www.yamanaka-eng.co.jp/deform/ 【Cold Forging Cases】 ◎ Reproduction of chevron cracks that occur during multi-stage drawing ◎ Cutting of wire material performed before the upsetting and extrusion processes ◎ Cold forging of cross joints through closed die forging ◎ Extrusion of cut materials 【Hot Forging Analysis Cases】 ◎ Analysis of the trimming process for burrs after forging ◎ Tool wear prediction in hot forging ◎ Reproduction of the folding phenomenon in hot forging of yokes 【Other Cases】 ◎ Optimization of plate forging to improve entrapment ◎ Simultaneous analysis of forming analysis and mold stress analysis (strong coupling)
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First, let's consult with Yamana Kogin. We want to be a company that customers can trust and think of first when they have any problems. With that in mind, we will seriously tackle any requests, never cut corners, and continue to provide the 'things' and 'experiences' that our customers truly desire.
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