Improving the mold life of tooth profiles and spline gear forging, and product quality with the 'Lock Approach'!
This product improves mold life and stabilizes product quality by using our unique "Lock Approach" for the molding inlet section (approach) of tooth profiles and spline gear molding dies. The Lock Approach is a unique approach shape developed using our proprietary shape calculation method. It stabilizes the shape of the workpiece inlet section in forging gear molding, improving mold life by achieving low load and low stress during molding. Additionally, the Lock Approach can uniformly reproduce the approach shape in repeat molds, reducing variations in dimensional specifications and improving workpiece runout accuracy, enabling stable product quality. 【Features】 ■ Molds using our unique tooth profile and spline approach shapes tailored to various dimensional specifications ■ Improved mold life by approximately 2.5 times (from 70,000 to 180,000 shots) compared to other company's spline molds ■ Achieves stable product quality in repeat molds ■ Enables control of dimensional specifications in trials and quality improvements *For more details, please feel free to contact us.
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basic information
【Industry】 ■Manufacturing: Mainly automotive, electronics, and machinery parts *For more details, please feel free to contact us.
Price information
The price will be quoted each time. We will propose molds tailored to your conditions based on mold drawings and product diagrams. The dies will mainly use carbide molds, while the punches will primarily consist of high-speed steel (SKH51 or higher) with various coatings.
Price range
P3
Delivery Time
P4
※Delivery times vary depending on quantity and shape. Please feel free to contact us.
Applications/Examples of results
【Purpose】 ■Molds required for spline, serration, and tooth profile forming in cold forging processing. *For more details, please feel free to contact us.*
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Company information
Our company designs, manufactures, and sells mold products made from cemented carbide and hardened steel for cold forging and plastic processing. Our main products include cemented carbide dies and punches, as well as processed products made from high-speed steel. Among these, molds for spline, tooth shapes, and serration forming have received great acclaim from our customers. In addition to mold design, we provide a comprehensive service that includes designing the forging process, designing and manufacturing mold die sets, and conducting trial runs. We also offer prompt and reliable after-sales support for any issues that may arise during mass production. For mold repairs, we strive to meet your requests as much as possible, including re-LAP, re-coating, shape correction, and regeneration. With the motto of being "safe, secure, and easy to use" for everyone, we deliver stable products to our customers through careful craftsmanship. Please feel free to contact us via email or phone when you need our services. Our sales representatives will visit you nationwide.
![[Processing Example] Stamping Extrusion Processing](https://image.mono.ipros.com/public/product/image/3f7/2000610467/IPROS10961817135085250055.png?w=280&h=280)
![[Processing Example] Extrusion Molding Processing](https://image.mono.ipros.com/public/product/image/b75/2000610472/IPROS51500097703169090615.png?w=280&h=280)
![[Processing Example] Extrusion Processing (Material: S10C)](https://image.mono.ipros.com/public/product/image/806/2000610469/IPROS47769318235438577499.png?w=280&h=280)
