Gear grinding and lapping process abolished! Usable sizes are Φ100 to Φ220.
We would like to introduce a case study of the "Bevel Gears & Pinion Gears" products manufactured by our company. The manufacturing process includes hot forging + gear cold sizing + race processing + carburizing. The possible manufacturing sizes range from Φ100 to Φ220, and weights from 1.5kg to 10kg. A notable feature is that the gear grinding and lapping processes have been eliminated, resulting in no cutting processes at all (precision gear forging). 【Case Overview】 ■ Material: SCM ■ Application: Reduction gear ■ Manufacturing Process: Hot forging + gear cold sizing + race processing + carburizing ■ Possible Manufacturing Sizes: Φ100 to Φ220, 1.5kg to 10kg ■ Minimum Order Lot: 300 or more ■ Features: Elimination of gear grinding and lapping processes, no cutting processes at all, JIS Class 2 precision *For more details, please download the PDF or feel free to contact us.
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Arai Kogyo Co., Ltd. designs and manufactures forged products used for vehicles and other applications through refined forging technology. Our work lies in producing commercial parts that are high quality and cost-effective. Furthermore, our strength is speed. Short lead times lead to cost advantages and meet the expectations of many customers.