[AI Image Inspection Case] Inspection of Presence or Absence of Holes and Hole Diameter in Metal Parts
The AI image inspection software detects the presence of holes and hole diameters in metal parts!
This is a request for a simple verification of metal parts. Our inspection software is designed for easy integration and is sold as a one-time purchase, which has led to numerous inquiries from industrial machinery manufacturers and trading companies. 【Inspection Settings and Results】 We conducted verification of hole presence and hole diameter inspection using the sample we received. As a result, we were able to detect the presence of holes and make judgments. However, regarding the hole diameter inspection, under the current inspection conditions and environment, it was difficult to achieve the requested accuracy of approximately ±0.05mm, and stable judgments could not be made. Therefore, to conduct inspections at the above accuracy, it is necessary to consider alternative inspection methods, such as enlarging the measurement area for imaging and using multiple higher-resolution cameras. This time, we used the "Dimension and Angle Inspection" feature of EasyInspector.
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**Used Software and Equipment** Software Used: EasyInspector710 (formerly EasyInspector) Field of View: Approximately 330 x 276mm Minimum Size of Inspection Target: 0.05mm Number of Inspection Points: 2 Camera Resolution: 5 Megapixels Lens Focal Length: 12mm Distance Between Lens and Product: Approximately 480mm Lighting: Ring Lighting Distance Between Lighting and Inspection Item: Approximately 380mm Currently, inspections can be performed with the 'EasyInspector2' MS (MeaSure) package for [Position and Width Measurement] [Angle Measurement].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.