Achieving complex metal shapes! Introduction to 3D additive manufacturing (binder jetting).
3D printing (binder jetting method)
We offer SUS316, SUS630, and titanium alloy materials without molds!
Document Type: Introduction to 3D Additive Manufacturing We propose solutions for reducing manufacturing costs for our customers through the production of SUS and titanium alloys. By offering technologies that reduce friction and wear in products and parts, we contribute to improving the durability and lifespan of our customers' components, as well as reducing manufacturing costs through zero defects. This document introduces '3D Additive Manufacturing (Binder Jetting)' which provides parts without the need for molds. This document is a panel displayed during Japan Robot Week 2024. It provides a brief introduction to our manufacturing method, making it a useful reference for consideration. As this method is suitable for small quantities and a variety of products, please feel free to contact us if you have any concerns or inquiries. [Contents (partial)] ■ What is the Binder Jetting method? ■ Appearance of the metal additive manufacturing device ■ Process of metal additive manufacturing using the Binder Jetting method ■ Prototype support for Binder Jetting (dimensions that can be accommodated, etc.) *For more details, please refer to the PDF document or feel free to contact us.
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basic information
The binder jetting method is a process that involves spraying a liquid binder onto layers of powdered material, selectively bonding them, and then performing sintering. We propose solutions for reducing manufacturing costs for our customers in the production of SUS and titanium alloys. Our technology that minimizes friction and wear in products and parts contributes to improving the durability and lifespan of customer components, as well as reducing manufacturing costs by achieving zero defects. If you are considering cost reduction for small quantities, we would appreciate your consideration. Example considerations: wanting to achieve complex shapes in metal but facing high costs for machining, or wanting to commercialize products without molds, etc.
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Applications/Examples of results
Complex metal parts, seat belts (important safety components), interior items such as buttons (SUS), titanium (medical), sensors, mechanical parts, movable and sliding parts, sensor housings, endoscope parts, disposable items, non-insured related items ⇒ cosmetic surgery, dentistry, firearms, defense equipment, power tools, tools (such as ratchets), clutches (one-way), hinges (glasses), bearings, bicycle-related items, artificial joints, power generation infrastructure, PCs, all-solid-state batteries (especially electrodes), VR equipment, power generation facilities, renewable energy-related items.
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Our group is engaged in the manufacturing and sales of automotive-related products (piston rings, valve seats, and other automotive-related products) as well as marine and other products, along with related businesses. Our products are adopted in various types of engines, backed by reliable technology and a rich lineup of quality. In addition to automotive and marine products, we also handle MIM (Metal Injection Molding) parts that can achieve small and complex shapes, axial gap motors optimal for AGVs, motor cores (powdered magnetic cores), highly biocompatible titanium alloys (NiFreeT), and medical device components (dental implants).