[AI Image Inspection Case] Inspection of Lead Wire Color and Insufficient Terminal Insertion
The AI image inspection software detects lead wire color and terminal insertion deficiencies!
One of the common inquiries we receive from customers is regarding the inspection of cable lengths and colors. As a basic procedure, we first request customers to send sample products for a preliminary verification. The inspection framework has been established for each wiring (8 colors) and each terminal (7 locations). Both the lead wires and terminals utilized EasyInspector's "presence or absence of specified color" inspection. For lead wires, the specified colors (8 colors) are designated from the screen, and for terminals, the yellow part of the terminal is specified from the screen. If the specified color is present in a quantity greater than the lower limit, it is considered a pass (OK). If the lead wire does not have the specified color in a quantity above the lower limit, it is judged as a different position (NG). If the quantity of the specified color for the terminal is insufficient, it is deemed as insufficient insertion (NG).
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【Software and Equipment Used】 Software Used: EasyInspector Field of View: No recording Minimum Size of Inspection Target: 5mm Number of Inspection Points: 1 Camera Resolution: Used a 15-megapixel camera set to approximately 1.3 megapixels Lens Focal Length: 8mm Distance Between Lens and Product: Approximately 430mm Lighting: Ring-shaped lighting Distance Between Lighting and Inspection Item: Approximately 90mm To prevent reflections of the ceiling and other scenery in the mirror, a black board was placed on top of the camera as a roof. Current 'EasyInspector2' color package can be inspected with or without specified colors.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.