We will detect foreign objects, burrs, and shorts in circular parts with a diameter of 35mm using AI image inspection software!
We conducted a free evaluation of the appearance inspection of resin molded products. This involved detecting foreign objects, burrs, and shorts in a circular part with a diameter of 35mm. The ideal inspection setup was to observe the parts on a conveyor without fixing their position, with a target inspection cycle of 1 to 2 seconds. This inquiry is a case that falls within the expertise of our appearance inspection software, DeepSky. 【Inspection Settings and Results】 Regarding the detection of "foreign objects, burrs, and shorts" in the resin molded products you sent, we were able to detect foreign objects and burrs with high accuracy. For the foreign objects in the samples you provided, we achieved nearly 100% detection. For the burrs in the samples you provided, we also achieved nearly 100% detection. For shorts (missing pieces), we achieved nearly 100% detection in the samples you provided. However, for shorts (small chips), there were instances where detection was not possible, with an accuracy of about 20-30%. This time, we used software called DeepSky, which employs AI (Deep Learning) for inspection. By training the software on the areas we want to detect, it adjusts its own settings and improves its recognition capabilities.
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【Software and Equipment Used】 Software Used: DeepSky Field of View: Approximately 61 x 49mm Minimum Size of Inspection Target: 5mm Number of Inspection Points: 1 point to find defects from the entire screen Camera Resolution: 1.3 million pixels Lens Focal Length: 12mm Distance Between Lens and Product: Approximately 120mm Lighting: Indoor Fluorescent Light
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.