Omitting multiple processes, significantly reducing costs and greatly improving V-groove accuracy! Increasing rigidity by changing materials.
We would like to introduce a case study on PCD cutters/V-cut processing at a building materials manufacturer. The company faced challenges such as wanting to achieve a cleaner finish on the V-groove processing surface and wanting to eliminate secondary processes like sanding after machining. To address this, they changed the material of the cutter body to enhance the rigidity of the cutter. By increasing the number of blades, they were able to reduce the cutting amount per blade, resulting in improved processing surfaces and successfully extending the life of the blades, which contributed to cost reduction for the customer. [Challenges] ■ Wanting to achieve a cleaner finish on the V-groove processing surface ■ Wanting to eliminate secondary processes like sanding after machining *For more details, please download the PDF or feel free to contact us.
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[Our Initiatives] ■ Changed the material of the cutter body to increase the rigidity of the cutter ■ Increased the number of blades, which reduced the cutting amount per blade and improved the surface finish ■ Successfully extended the life of the blades, leading to cost reductions for our customers *For more details, please download the PDF or feel free to contact us.*
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For more details, please download the PDF or feel free to contact us.
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Kamiya Kiko Co., Ltd. is a manufacturer of industrial machine blades and special cutting tools, and for over 70 years since its founding, we have continued to update the fusion of cutting-edge equipment and skilled technicians' unique processing techniques. Our blade consultants begin by listening to each customer's diverse applications and requests, and we propose the optimal blades tailored to their usage environment. Furthermore, with a customer-first spirit, we always keep in mind "what should be done to make it possible" regarding feasibility, quality, and delivery time, and we accumulate achievements every day. Here, we have a manufacturing facility equipped with a flexible and unique production management system that allows for a production structure tailored to our customers' needs.