A collection of examples for tool making and problem solving! Introducing 14 examples useful for on-site work and management! Proposing solutions considering corrosion resistance, machinability, and processing time.
The "Tooling Production Case Studies and Problem-Solving Examples" is a collection of case studies featuring examples of tooling production and problem-solving by Fujimechanic Co., Ltd., including the "production case of quick-tightening nuts," which can be easily fixed without the need for specialized tools. For issues related to material selection and reducing processing time, we propose solutions that consider corrosion resistance, machinability, and processing time. 【Featured Cases】 ■ Production case of quick-tightening nuts ■ Clip-type detachable and easy to handle, ideal for process management ■ Wipers for wiping in clean rooms and laboratories ■ Usable work sizes ■ Material selection and reduction of processing time ■ Improved tearing due to insufficient strength. Soft taffeta towels ■ Review of cleaning processes and cleaning tools ■ Simple operation. Quick attachment and detachment of workpieces and tools ■ Cost reduction from tool selection ■ Eco-friendly lubricants for the environment and human health ■ Cleaning tools for small parts (glass, etc.) ■ Modification of in-house designed inspection tools ■ Reduction of working time. Transport racks ■ Processing methods that do not require deburring For more details, please refer to the catalog or feel free to contact us.
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【Example of a Case Study】 <Case Study of Fastening Nuts> ■Customer's Challenge - There was a request to simplify the fastening work with screws and nuts. ■Solution - By using fast fastening nuts, it can be secured in just a few seconds. ■Product Description - A nut that can be easily secured without the need for special tools. - Customizable to the desired shape. - Secured in about two and a half turns. *For more details, please refer to the catalog or feel free to contact us.
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At Fujimechanic, we uphold the principle of "sincerity" and strive to engage with our customers with a sincere attitude. We are constantly looking towards the new era, incorporating creativity and ingenuity to respond swiftly to our customers' needs, and we work diligently every day to improve. Since our founding, Fujimechanic has been involved in the manufacturing of thin films and the processing of lenses for various purposes, including the camera industry, semiconductors, and medical devices, and has grown to become one of the leading manufacturers of optical tooling in the industry. An important aspect of producing deposition tooling is understanding the deposition process and considering the shape of the substrate and the deposition area. By using fixtures designed with the deposition process in mind, we can create products that fully satisfy the film characteristics and deposition area. Fujimechanic, as a specialized manufacturer of optical tooling, is committed to consistent tooling production from design to manufacturing, based on the know-how and achievements cultivated over many years, providing our customers with peace of mind and satisfaction. To further enhance our services in the field of optical thin films, we will continue to strive for improvement in technology and quality, in collaboration with our group companies.
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