Detecting and judging small defects in metal etching with AI image inspection software!
This is an inquiry from an electronic component manufacturer primarily engaged in the production of printed circuit boards. They have requested a simple verification of metal etching processing. Inspection of fine defects can be conducted meticulously using enlarged images. Our company has contracts with agents in Malaysia and China, and sales are also possible. We have also received inquiries from Japanese manufacturers whose products are manufactured at overseas offices. 【Inspection Settings and Results】 Using EasyInspector's "Comparison with Master Image" function, we focused on the smallest defect among the 12 workpieces you sent. We divided the inspection frame into multiple sections and performed shift correction for each to minimize the detection of noise. However, the inspection time takes about 15 seconds. To shorten the inspection cycle, we suggest using multiple cameras or lowering the resolution. However, reducing the resolution may affect the detection capability (stability) of extremely small defects.
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【Software and Equipment Used】 Software Used: EasyInspector710 (formerly EasyInspector) Field of View: Approximately 131 x 75 mm Minimum Size of Inspection Target: 0.5 mm Number of Inspection Points: 12 Camera Resolution: 20 million pixels Lens Focal Length: 16 mm Distance Between Lens and Product: Approximately 400 mm Lighting: Backlight illumination Distance Between Lighting and Inspection Item: Illuminated directly below the workpiece Current 'EasyInspector2' color package can be used for inspection with comparison to the master image.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.