[Development Case] Tool Replacement Prediction System

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last updated：Oct 07, 2024

TCC

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Clarifying the exchange period! Introducing examples where unnecessary exchanges and missed exchanges are eliminated, leading to labor reduction.

We would like to introduce a case study of a system developed to calculate the tool replacement time and predict the timing of replacements. The timing for tool replacement is predicted in real-time based on equipment information and various settings, such as usage frequency and replacement guidelines. For equipment that is nearing replacement, the system displays the types and quantities of tools needed for replacement on a tablet. After implementation, by accurately preparing the necessary tools for replacement without mistakes or shortages, we were able to prevent operational errors, production stoppages, and quality issues. [Case Overview] ■ Industry: Manufacturing ■ Field: Production Management ■ Development Environment ・OS: Windows 10 ・Development Language: Excel VBA, C# ・Database: MySQL Version 8 *For more details, please download the PDF or feel free to contact us.

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【Introduction Effects】 ■ By preparing the necessary tools for exchange without mistakes or shortages, we can prevent work errors, production stoppages, and quality defects. ■ Clarifying the timing of exchanges, which was previously predicted based on human judgment, eliminates missed exchanges and unnecessary replacements, enabling labor reduction (automation). ■ By remotely checking the usage status of tools in the equipment, we can prepare the tools in advance (preparation in advance). *For more details, please download the PDF or feel free to contact us.