We will improve the variability in the judgment criteria for "good products" and "defective products" in visual inspections through automated inspections!
There have been numerous inquiries regarding substrate inspections, and a considerable number of customers are already utilizing our services. This inquiry comes from a harness manufacturer that is active in cutting-edge wiring technology. In visual inspections conducted by workers, there is often variability in the criteria for determining "good" and "defective" products among inspectors. The more ambiguous the judgment criteria are, the more inconsistent the inspection results tend to be. We propose stable and efficient production through image inspection. 【Inspection Settings and Results】 By using EasyInspector's "comparison with master images" feature, we were able to detect differences in the positions of defects and identify similar-looking items (different products) with red eyes. The inspection time was approximately 3 seconds. We believe that inspections are relatively easy if the lighting environment is stable. The rule-based traditional image inspection software used this time and the AI (deep learning) image inspection software each have their own strengths and weaknesses. Please contact us to determine which inspection method is more suitable.
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【Software and Equipment Used】 Software Used: EasyInspector710 (formerly EasyInspector) Field of View: Approximately 146 x 108 mm Minimum Size of Inspection Target: 0.5 mm Number of Inspection Points: 5 locations Camera Resolution: 14 million pixels Lens Focal Length: 12 mm Distance Between Lens and Product: Approximately 390 mm Lighting: Indoor Fluorescent Light Current 'EasyInspector2' color package can be used for inspection with comparison to master images.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.