Special order cylinders/pipes such as thin-walled small diameter ones are manufactured through sheet metal processing.
There are cases where the pipe wall thickness is too thin to weld! Introducing bending processing with two rolls and new thin plate welding technology.
As the miniaturization and weight reduction of components progresses, there is a growing demand for pipe products to be thinner, lighter, produced in small lots, or to have complex shapes. However, responding to these needs can be challenging with conventional processing techniques. Let me explain why this is difficult. When manufacturing non-standard cylinders/pipes, processes such as drawing, machining, and rolling are considered. Rolling is commonly used in sheet metal processing, but it often involves a machine known as a three-roll mill, where the material is bent as it passes between three rolls arranged in a triangular configuration. Consequently, numerous issues arise, such as leaving bending marks. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*
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Mazda Corporation offers ultra-fine and ultra-thin plate welding processing and precision sheet metal work starting from a thickness of 0.05 mm. In precision sheet metal work, especially welding of thin plates using fiber laser welding machines, we have received numerous orders in the prototype and development fields. We can accommodate work sizes as small as 1 mm square and have extensive experience in dissimilar material welding. - There are welded products that were given up on due to being too thin. - High-cost molds were created for a single prototype. Please consult with us once! Additionally, we are confident in our ability to respond to ultra-short delivery times, including same-day shipping, and our capability to handle single items and prototypes. We also excel in proposing value analysis (VA) and value engineering (VE) that directly enhance the value of our customers' products. Feel free to contact us with your requests.