We will conduct a missing parts (counting) inspection of the components in the tray using AI image inspection software!
Due to the burden of counting small parts at a plastic parts manufacturer, we are requesting verification for automation of the counting process. This falls within the expertise of EasyInspector. A simple verification can be conducted by sending images. 【Inspection Settings and Results】 By using EasyInspector's "Presence of Specified Color Inspection" feature, we were able to inspect parts in 24 trays in 0.93 seconds. The left image shows the inspection settings. The right image indicates a misjudgment of the background color in the detection frame. Although you sent a 5-megapixel image, detection is possible even with a camera of about 1.3 megapixels for this type of inspection; reducing the pixel count will shorten the inspection time. If it is not necessary to identify (record) the locations of missing items, we can enclose the entire set (24 workpieces) within a single inspection frame. If the background of the inspected items is a transparent tray, placing a white paper underneath will enhance the contrast between the workpieces and the background, allowing for more stable and accurate detection in a shorter time. In the inspection settings, the report is configured with "Automatic/Default" for offset correction. If stable positioning can be achieved with jigs or similar tools, setting the offset correction to "None" will further reduce the cycle time.
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【Software Used】 Software: EasyInspector710 The current 'EasyInspector2' color package can be used to inspect the presence or absence of specified colors.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.