Cloud-based Manufacturing Site Improvement Solution: Introduction Effect from Numerical Data 2
Introducing the effects of quality improvement, reduction of work-in-progress inventory, and support for training new employees!
We would like to introduce the effects of implementing our cloud-based manufacturing site improvement solution, 'Roland DG Assemble,' based on numerical data. As for the effects of quality improvement and reduction of work-in-progress inventory, the quality loss cost reduction rate for defects within the process is 90%, and the work-in-progress inventory reduction rate is 30%. Additionally, regarding the effects of supporting the training of new employees, when estimated for the training of one worker, the reduction in work instruction hours is 10 hours per month, and the reduction in indirect labor costs is 30,000 yen per month. 【Effects】 <Quality Improvement and Work-in-Progress Inventory Reduction> ■ Quality loss cost defect reduction rate: 90% ■ Work-in-progress inventory reduction rate: 30% <Support for New Employee Training> ■ Reduction in work instruction hours: 10 hours/month ■ Reduction in indirect labor costs: 30,000 yen/month *For more details, please refer to the related links or feel free to contact us.
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The on-site work support system 'Roland DG Assemble' born from over 20 years of manufacturing experience. Towards realizing a manufacturing site that is "friendly to people and strong in quality"! 【Five Features of Roland DG Assemble】 1. Digitalization of work procedures, allowing for instant sharing and modification of information. 2. Automatic recording of when, who, what, and how much work was done. 3. Automatic judgment of numerical values through integration with tools and measuring devices, aiding in error-proofing for workers. 4. Automatic data compilation of work results. Aggregation and visualization of data for on-site improvement. 5. Utilization of skill maps and proficiency graphs for worker training. 【Recommended for the following issues!】 ☑ Variability in work quality. ☑ Personalization and craftsmanship in on-site work. ☑ Complicated management of paper procedures and checklists. ☑ Frequent mistakes in on-site work, with little effect from warnings. ☑ Time-consuming transcription of work results into Excel. ☑ Errors in aggregating work results, leading to inaccurate data. ☑ Directly going to the site for progress management. ☑ Inability to objectively evaluate worker skills. ☑ Ad-hoc training. We provide total support for the "beginning," "middle," and "end" of on-site work.