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We would like to introduce a case study of the implementation of the cloud-based manufacturing site improvement solution 'Roland DG Assemble' at Morimar Casting Co., Ltd., which has manufacturing technology for molded bathtubs and wash counters. The company was promoting digital transformation (DX) across the entire group and aimed to improve the flow of production processes and increase the direct delivery rate, which led to the adoption of our product. After implementation, they were able to grasp data in real-time, allowing them to instantly identify changes in defect trends and connect those insights to improvements. 【Case Overview】 ■Challenges - Not knowing where items are stagnating in the process, and taking time to identify the cause when rework situations continue. ■Effects - Instantly grasping changes in defect trends and connecting them to improvements. - The data from our product has been very helpful when providing lectures to workers. *For more details, please refer to the related links or feel free to contact us.
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The on-site work support system 'Roland DG Assemble' born from over 20 years of manufacturing experience. Towards realizing a manufacturing site that is "friendly to people and strong in quality"! 【Five Features of Roland DG Assemble】 1. Digitalization of work procedures, allowing for instant sharing and modification of information. 2. Automatic recording of when, who, what, and how much work was done. 3. Automatic judgment of numerical values through integration with tools and measuring devices, aiding in error-proofing for workers. 4. Automatic data compilation of work results. Aggregation and visualization of data for on-site improvement. 5. Utilization of skill maps and proficiency graphs for worker training. 【Recommended for the following issues!】 ☑ Variability in work quality. ☑ Personalization and craftsmanship in on-site work. ☑ Complicated management of paper procedures and checklists. ☑ Frequent mistakes in on-site work, with little effect from warnings. ☑ Time-consuming transcription of work results into Excel. ☑ Errors in aggregating work results, leading to inaccurate data. ☑ Directly going to the site for progress management. ☑ Inability to objectively evaluate worker skills. ☑ Ad-hoc training. We provide total support for the "beginning," "middle," and "end" of on-site work.