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  6. [AI Image Inspection Case] Inspection of Washer's Curling Presence or Absence

[AI Image Inspection Case] Inspection of Washer's Curling Presence or Absence

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last updated:Oct 18, 2024

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We will process the texture of the washer to detect the sagging parts!

This is a specific consultation regarding the operation after a simple verification from a manufacturer of precision processed products such as automotive parts. We will create a setup to detect the blurred areas of a washer through image processing. In the free sample evaluation, we will first conduct a simple verification using the samples or images provided and report the verification results. During the simple verification, we will evaluate whether the desired detection/judgment is possible using our in-house equipment. If detection or judgment is successful in the simple verification, we recommend conducting a test (feasibility verification) assuming actual operation, where we will evaluate processing time and judgment accuracy. If feasibility verification is to be conducted, you can choose to continue with our company (for a fee) or verify using our loaned equipment at your company. [Inspection Setup and Results] Upon verification with the samples provided, it was possible to distinguish the presence or absence of blur. Taking images slightly diagonally rather than directly from the side showed better differences in appearance due to the presence of blur. We used 13 images as training data, framed the areas we wanted to inspect, and labeled all relevant areas of each image as "Blur Present" or "No Blur." We executed approximately 500 steps of learning and set it up so that it would be marked as a failure when a "No Blur" label was found.

    Image Processing Software
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[AI Image Inspection Case] Inspection of Washer's Curling Presence or Absence

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  • Related Link - https://skylogiq.co.jp/DIY_HowTo/1611
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【Software and Equipment Used】 Software Used: DeepSky Field of View: Approximately 112 x 89 mm Minimum Size of Inspection Target: 30 mm Number of Inspection Points: 8 Camera Resolution: 1.3 Megapixels Lens Focal Length: 16 mm Distance Between Lens and Product: Approximately 280 mm Lighting: Indoor Fluorescent Light

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AI appearance inspection software "DeepSky"

AI appearance inspection software "DeepSky"

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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.

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