The ultra-hard end mill "Aqua REVO Mill" has arrived in the Aqua REVO series, which has completely revamped its materials, shapes, and coatings.
As the third installment of the Aqua REVO series, the "Aqua REVO Mill" has been developed. It adopts uneven division and uneven lead to suppress chatter vibrations. The REVO-M coating, which has high heat resistance and thermal shock resistance, demonstrates excellent durability in both dry and wet processing. It is compatible with a wide range of work materials, from general steel to stainless steel and high-hardness materials.
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The long-awaited ultra-hard end mill "Aqua REVO Mill" has arrived in the Aqua REVO series, which has completely revamped its materials, shapes, and coatings. A newly developed ultra-hard material specifically for end mills balances hardness and toughness. By adopting uneven division and uneven lead, it suppresses chatter vibrations, achieving stable and high-efficiency machining. The newly developed REVO-M coating has high heat resistance and thermal shock resistance, demonstrating excellent durability in both dry and wet machining. From general steel to stainless steel and high-hardness materials, the "Aqua REVO Mill" can handle all types of materials.
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Detailed information
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Adopting unequal division and unequal leads, stable processing is achieved even with easily frightened stainless steel.
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Unequal lead
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Machining Surface Comparison Other Company End Mill: Vibration Occurred Dimensions: Ø6.0 4-flute 2.5D G type (Gash Land) Feed Rate: 1,270mm/min (0.04mm/t) Cutting Method: Side Machining Depth of Cut: ap9.0mm ae0.6mm Material Being Machined: SUS304 Cutting Oil: Water-soluble Cutting Speed: 150mm/min (7,950min-1) Machine Used: Vertical M/C (HSK32E)
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The REVO-M coating, which excels in heat resistance and thermal shock resistance, is ideal for both wet and dry processing. Aqua REVO Mill By adopting the new AlCrXN film, it achieves high heat resistance (1100°C) and excellent thermal shock properties. Optimization of film formation conditions ensures wear resistance (3300HV). By enhancing anti-adhesion through ultra-smoothing treatment, it improves chip removal. It prevents damage caused by chip entanglement.
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Suppress the progression of corner wear, maintain sharp edges, and ensure long lifespan. Lifespan comparison.
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Wear Comparison (Cutting Length 80m) Other Company End Mill Chipping Occurred Dimensions: Ø6.0 4-Flute 2.5D G Type (Gash Land) Feed Rate: 1,500mm/min (0.06mm/t) Cutting Method: Side Processing Depth of Cut: ap12.0mm ae1.2mm Work Material: S50C (180HB) Cutting Oil: Water-Soluble Cutting Speed: 120mm/min (6,370min-1) Machine Used: Vertical M/C (HSK63A)
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Types There are two types of cutting edge corners for ultra-hard end mills: those with a gash land and sharp corners. ■ Differences in Cutting Edges and Their Applications The cutting edge corners of end mills have a reduced cutting angle due to being constrained by four surfaces: the helix angle, the rake angle, the outer relief angle, and the bottom relief angle. In machining processes that involve high cutting depths, high feed rates, and groove processing, where vibrations and impacts are significant, chipping at the corner can easily occur. As a countermeasure, when creating a bottom relief groove (gash), extending the bottom rake face to the outer corner can enhance the strength of the cutting edge. This is known as "gash land (G type)." However, adding a gash land causes the cutting edge corner to retreat from the outer diameter perspective, resulting in corner remnants on the machined surface in a strict sense. If corner remnant removal (pin corner) is necessary, a sharp corner (S type) end mill is used.
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