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  6. [AI Image Inspection Case] Defect Detection of Plate-shaped Parts

[AI Image Inspection Case] Defect Detection of Plate-shaped Parts

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last updated:Oct 31, 2024

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The AI image inspection software detects defects such as dirt and scratches on flat parts!

This is an inquiry from a manufacturer of aluminum products and heat transfer processing with whom we have had a business relationship for some time. We will detect three types of defects: "something like dirt," "linear marks," and "dot-like marks." Sending actual samples will allow us to provide the most reliable report. In that case, we will need you to send several good products and workpieces with the defects you want to detect. Please contact us for more details. [Inspection Settings and Results] Since the scratches were of different types, we labeled them as "A / B / C" and registered them, making it possible to detect the scratches. The process of enclosing the areas we want to detect in a rectangle, as shown in the left image, is called annotation. We verified this using DeepSky, which can detect without fixed positioning, even at various orientations and angles during the work. DeepSky is software that excels in such inspections and is utilized across various industries.

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[AI Image Inspection Case] Defect Detection of Plate-shaped Parts

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  • Related Link - https://skylogiq.co.jp/DIY_HowTo/1274
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【Software and Equipment Used】 Software Used: DeepSky Learning Edition Field of View: Approximately 107 x 85mm Minimum Size of Inspection Target: 5mm Number of Inspection Points: 1 (Finding defects from the entire screen) Camera Resolution: 1.3 Megapixels Lens Focal Length: 25mm Distance Between Lens and Product: Approximately 420mm Lighting: Indoor Fluorescent Light

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AI appearance inspection software "DeepSky"

AI appearance inspection software "DeepSky"

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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.

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