We will conduct inspections for shape defects caused by deformation of clips using AI image inspection software!
We received a request for inspection of deformation of clips from a manufacturer specializing in renovations and remodeling. The inspection system was specifically envisioned as follows: drop each sample one by one due to vibration, move it to the camera section via a conveyor belt, determine and sort using the camera, and then the conveyor belt separates the acceptable products from the defective ones. **[Inspection Settings and Results]** We conducted inspections for shape defects using the samples we received. We verified using two patterns: from above and from the side, and it was possible to identify acceptable and defective products from above. The side inspection was able to detect the "angle of the edge," the "gap" in the clip section, and "twisting." The left image shows three types detected, while the right image displays the separated labels. There is no specified quantity for "OK," and the setting for defective is from 0 to 0 (if even one is present, it is considered NG). **[Software and Equipment Used]** Software used: DeepSky Learning Edition Field of view: Approximately 40 x 30 mm Minimum size of inspection target: 30 mm Number of inspection points: 3 Camera resolution: 1.3 million pixels Lens focal length: 25 mm Distance between lens and product: Approximately 170 mm Lighting: Indoor fluorescent lights
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.