Detects deformation caused by metal product drooping and spattering!
In the metal product manufacturing industry, deformation caused by spatter has been a challenge for some time. Recently, there was an incident where defective products were generated due to spatter occurring on the contact surface, leading to inquiries through a trading company. This customer has been using our inspection software for some time. 【Inspection Settings and Results】 We were able to detect the issues using software called DeepSky, which utilizes AI. DeepSky excels at inspections that involve searching for defects throughout the entire screen. The image on the left is a teacher image that trains the AI on the defective areas, while the right side shows the detected image, with the numbers indicating the AI's confidence level in percentage (number of recognition points). Since the spatter defects were very small and it was difficult to inspect the entire workpiece with a single camera, we are proposing inspections using multiple cameras. 【Software and Equipment Used】 Software Used: DeepSky Field of View: 70 x 60 mm Minimum Size of Inspection Target: 1 mm Number of Inspection Points: 1 overall Camera Resolution: 1.3 million pixels Lens Focal Length: 6 mm Distance between Lens and Product: Approximately 110 mm Lighting: Ring lighting Distance from Lighting to Inspection Item: Approximately 300 mm from above
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.