The AI image inspection software detects dents in screws.
"Marks from screws" is a very common request for verification. While it may be better to inspect using our conventional general-purpose image inspection software "EasyInspector," in operations where judgments are made on a conveyor or during work, we sometimes recommend using the AI-based inspection software "DeepSky" for defects like marks that come in various colors and shapes. This time, we created a thread conveyor and reported on the detection of defects around the screws in a full 360-degree rotation. [Inspection Settings and Results] The task of enclosing the area we want to detect (in this case, marks) in a rectangle is called annotation. We trained the model with 24 annotated teacher images, rotating them approximately 2300 steps (about 15 minutes). The training time varies depending on the specifications of the PC. In the right image, the marked area is indicated by a green detection frame.
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【Software and Equipment Used】 Software Used: DeepSky Learning Edition Field of View: Approximately 12 x 9 mm Minimum Size of Inspection Target: 0.3 mm Number of Inspection Points: 1 in total Camera Resolution: 1.3 million pixels Lens Focal Length: 35 mm + 5 mm Macro Ring Distance Between Lens and Product: Approximately 110 mm Lighting: Ring Lighting (Illuminated from the direction of the lower end face of the screw)
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.