Detect deformation of electronic component terminals with AI image inspection software!
In an electronic component manufacturer, if the terminals do not function properly, the product cannot be established. Issues such as incorrect wiring combinations or deformation of the terminals can be cited as problems. This time, we received an inquiry to inspect whether the terminals are deformed using image processing. 【Inspection Settings and Results】 Using the "Color Comparison Inspection" function of EasyInspector's "Comparison with Master Image," we set inspection frames on four terminal areas to detect differences from the good product master image. The pass/fail criteria were established based on the minimum value when inspecting defective products, allowing us to determine pass or fail. 【Inspection Settings and Results】 Software Used: EasyInspector310 Number of Inspection Points: 4 Camera Resolution: 1.3 million pixels Lens Focal Length: 50mm Distance Between Lens and Product: Approximately 210mm Lighting: Thin Ring Lighting The current 'EasyInspector2' color package can perform inspections using the "Comparison with Master Image."
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.