We will inspect for any defective items while counting the number of necessary parts!
We often receive requests to count the number of necessary parts while inspecting for any defective items in inquiries to our company. Unmanned inspection and counting on a conveyor belt is a field in which DeepSky excels. This time, we received an inquiry about whether we could count processed parts (e.g., φ0.8×2.5mm) arranged randomly on a flat pallet. They provided images using backlight illumination. 【Inspection Settings and Results】 The left image shows a part of the work screen for the annotation process, where we outline the areas we want to identify (defects). As can be seen in the right image, all 10 annotated teacher images used were counted correctly. The ratio of successful counts for non-teacher images was 30%. There was a tendency for higher rates of miscounting with parts that were more closely stuck together. By using non-detected images for further training, we can detect defects that were previously undetectable. Further training is also one of DeepSky's strengths.
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【Software Used】 Software: DeepSky Learning Edition Number of Inspection Points: Count the work present on the entire screen at 1 location.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.