Measuring the dimensions of holes in metal parts with AI image inspection software!
We have received a request for a simple verification from a manufacturer of metal parts for automobiles. There is a workpiece with a φ8.5 hole, and the areas we want to measure this time are the widths of the flat surfaces on both sides of this φ8.5 hole. First, we will confirm that the φ8.5 hole is correctly made, and then we will check whether the flat surfaces on both sides are each 2.75 mm or more, which will be done through image inspection. Using this hole, we will verify whether the area that serves as the seating surface for the bolt head is φ14 or more. 【Inspection Settings and Results】 The seating surface is completely flat, and it seems that other hole chamfers have an inclination of more than 30 degrees, so I believe we can capture a clear image using coaxial illumination. We took images using a metal plate we had in our company, and I would appreciate it if you could check the materials. This time, we used a 1.3-megapixel camera with a 35mm lens. The total cost for the camera and lens is about 80,000 yen. We used the "Dimension Angle Inspection" function of EasyInspector, and it was possible to conduct the inspection in 0.15 seconds.
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Software Used: EasyInspector710 The current "EasyInspector2" MS (MeaSure) package can be used for inspections including [position and width measurement] and [angle measurement].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.