It detects the presence or absence of parts at 14 locations of the molded product and any issues with the assembly positions.
This is a request for inspection regarding product assembly from a mold manufacturer. Assembly errors are a challenge in various manufacturing environments. This time, we will look for defects in the assembly at 11 locations on the front and 3 locations on the back. The image inspection software will support stable good product shipments. 【Inspection Settings and Results】 By using EasyInspector's "Comparison with Master Image and Inspection of Specified Color Presence" function, we were able to detect the presence of 14 parts and any misalignment in assembly positions, determining visually similar look-alike products (different items) in 0.76 seconds for the front and 0.29 seconds for the back. We proposed a reduction in inspection takt time by fixing the product in a jig and installing camera lenses and lighting from above and below according to the requirements.
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**Used Software and Equipment** Software Used: EasyInspector300 Field of View: Approximately 330×260mm for both front and back Minimum Size of Inspection Target: 3mm Number of Inspection Points: 14 Camera Resolution: 1.3 million pixels for both front and back WEB camera Lens Focal Length (Top): 8mm for front, none for back Distance Between Lens and Product: 500mm for front, 400mm for back Current 'EasyInspector2' color package can perform inspections with [presence or absence of specified color] [comparison with master image].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.
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