The AI image inspection software detects 50 screws from the frame!
In a pachinko parts manufacturer, when installing pachinko frames, the color of the screws may be changed depending on the product. There were issues with mistakes where the color of the screws did not match the installation position, as well as defects due to missed installations being shipped. Therefore, we considered using image processing for mass production. 【Inspection Settings and Results】 To detect 50 screws within half of the field of view of a product measuring 650mm x 450mm, we used the "Color Comparison Inspection" feature of EasyInspector, specifically the "Presence of Specified Color Inspection." This setting detects the color of the screws that should be present in each inspection frame. While detecting the color of the screws was relatively easy, we tightened the color judgment tolerance settings in areas where the colors were similar when the screws were removed, allowing us to detect missed installations of screws.
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【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 330mm x 550mm Minimum Size of Inspection Target: Approximately 3mm Number of Inspection Points: 50 Camera Resolution: 5 million pixels Lens Focal Length: 8mm Distance Between Lens and Product: Approximately 880mm Lighting: Fluorescent Ring Lighting The current 'EasyInspector2' color package can inspect with or without specified colors.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.
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