We will conduct inspections of four terminal items using AI image inspection software!
One important aspect that wire harness manufacturers focus on is clearly distinguishing their products from similar ones. Therefore, it is necessary to inspect whether "the engraving is marked within the specified range." Other inspection items include checking for "the presence of a retainer and whether it is partially inserted," "whether the connector is dirty," and "whether the position from the taped wiring to the retainer is correct," all of which were visually inspected. However, inspecting each item visually has drawbacks, such as wasting time and lacking sufficient accuracy. As a result, we considered whether there was a way to inspect efficiently and accurately, leading us to try using image processing software. [Inspection Settings and Results] This time, we will inspect the following four items: (1) "Presence of engraving" (2) "Hair contamination" (3) "Red foreign objects" (4) "Partial insertion of the retainer"
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(1)(2) used EasyInspector's "Defect Inspection" to specify the color "black" for the target defects and set it to be detectable. The "Hair Contamination" inspection in (2) was configured to not detect "black defects" outside the specified size range of the defects, allowing for the detection of elongated items. (3)(4) utilized EasyInspector's "Color Comparison Inspection" feature for "Presence of Specified Color" to set it up for detecting the specified color. 【Software and Equipment Used】 Software: EasyInspector310 Field of View: 30mm x 40mm Minimum Size of Inspection Target: Approximately 1mm x 3mm Number of Inspection Points: 4 Camera Resolution: 1.3 million pixels Lens Focal Length: 50mm Distance from Lens to Product: Approximately 300mm Lighting: Fluorescent ring lighting applied from the same position as the lens Current 'EasyInspector2' color package can perform inspections with [Presence of Specified Color] and [Defect Detection].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.
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