We will measure the number of overlapping circuit boards using AI image inspection software!
When measuring the number of circuit boards handled by an electronic component manufacturer while they are stacked with interleaving paper, we aimed to reduce the time spent on manual work and eliminate measurement errors by incorporating image recognition. 【Inspection Setup and Results】 To measure 52 circuit boards, we read images using EI-Scan, improved the image accuracy, and utilized the "Luminance Change Inspection" feature of EasyInspector. First, we conducted verification with the interleaving paper pattern, and by neatly aligning the gray interleaving paper with the brown circuit boards, we were able to accurately count the number of boards. Next, we also verified the pattern without interleaving paper, and since shadows were created between each board, we were able to count them accurately as well. Furthermore, by scanning at a 30-degree angle, we were able to detect chips of about 0.2mm. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 70mm (thickness when stacking 52 circuit boards) Minimum Size of Inspection Target: Approximately 10mm Number of Inspection Points: 52 Images: Images read using EI-Scan For counting the number of boards, 'EasyNumbers' is recommended.
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.