Industrial Collaborative Robot Palletizer - Streamlining Operations
Sanada Manufacturing Co., Ltd.
"Reducing heavy labor through automation" Achieving a safe, reliable, and speedy way of working.
A palletizer refers to a machine or system that automatically stacks products or goods onto pallets. It is used to achieve efficient palletizing in logistics and manufacturing. ■Improvement of Efficiency Since palletizers are automated, they can quickly process large quantities of products, enhancing the throughput of production lines. ■Reduction of Labor Force By introducing a palletizer, manual palletizing becomes unnecessary, reducing the burden on workers and lowering labor costs. ■Consistency and Accuracy The automated process ensures that products are stacked consistently, reducing mistakes and uneven stacking. ■Improvement of Safety The risks associated with handling heavy loads are minimized, ensuring the safety of workers. ■Optimization of Space Palletizers stack products on pallets in an optimal manner, maximizing the use of space within warehouses. ■Improvement of Inventory Management Management by pallet units becomes possible, enhancing visibility of inventory and making inventory management easier. ■Flexibility Robot palletizers, for example, can accommodate various shapes and sizes of products, allowing for flexible responses to changes in product lines.
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■ By using robots, various patterns can be constructed. Depending on the type of cardboard cases (size, presence or absence of printing, orientation of printing, etc.), it is possible to sort and load onto pallets as required. Additionally, it is possible to impose height restrictions to regulate the loading height as desired. Since safety fences around the equipment that includes robots are not necessary, it does not take up much space and requires a smaller installation area, which is particularly appreciated by companies with limited installation space. To achieve safe collaborative work with humans, various sensor technologies are used. By installing human detection sensors, the system can operate at speeds comparable to industrial robots under normal conditions, and when the sensors detect a person, it can reduce the speed to that of a collaborative robot. This overcomes the traditional weakness of collaborative robots being slower than industrial robots. ■ Due to labor shortages and the need to reduce labor costs, more companies are considering the introduction of automated machines. Our company can also provide surrounding equipment, and our employees take full responsibility for everything from design, processing, assembly, electrical control, to installation at the delivery site. We will closely align with our customers' requests and provide clear proposals.
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Collaborative robots are designed to complement or assist human tasks. They can support human work in lifting and moving heavy objects, performing precise tasks, and carrying out repetitive tasks. ■ Manufacturing Industry They are used to assist in tasks in factories and manufacturing lines. They play a role in complementing human work in assembly, inspection, packaging, and logistics tasks. By collaborating with humans, it is expected to improve work efficiency and productivity. ■ Medical and Care - Care robots are used for supporting the daily lives and physical care of the elderly, contributing to reducing the burden on caregivers and supporting the independence of seniors. - Surgical assistance robots support precise surgical operations, complementing the skills of doctors. - Rehabilitation robots are utilized to support patients' movements and rehabilitation programs. ■ Agriculture Harvesting robots automate the harvesting of fruits and vegetables, contributing to addressing labor shortages and improving work efficiency. Additionally, agricultural support robots are also helpful in managing farmland and growing crops. ■ Logistics and Warehousing Collaborative robots are used for product picking, packing, and transportation tasks within warehouses, enabling efficient inventory management and optimization of logistics processes.
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Using a robotic arm
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Due to the large number of robot manufacturers we use, we can provide custom proposals according to your requests.
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Company information
At our company, we continue to challenge ourselves to achieve speedy and stable quality through integrated production in-house, including design, manufacturing, assembly, and electrical control in automated machine production. ■ Specification Meetings and Machine Design 【Proposing Clearly in Line with Customer Requests】 We listen to what kind of automation our customers want to achieve and provide optimal proposals based on our experience and technology. ■ Electrical and Control 【Realizing Movements in Line with Customer Wishes】 Considering ease of use, we design sequence programs and touch panels. By designing and manufacturing control panels in-house, we can also accommodate specification changes. ■ Parts Manufacturing 【Advantages of In-house Parts Production】 By manufacturing parts in our own factory, we thoroughly manage quality, cost, and delivery times. We can respond quickly to sudden design changes or issues during assembly. ■ Assembly and On-site Installation 【Assembly and Adjustment by Skilled Employees】 Using 3D assembly drawings allows for more accurate assembly and adjustment. We can handle equipment on the scale of 4m x 20m and take responsibility for installation and operation confirmation at the delivery site. ・We also have video introductions available on YouTube.