[AI Image Inspection Case] Determination of Deformation and Presence of Damage in Button Hooks
Detect defects in small metal parts using AI image inspection software!
Metal parts processing manufacturers often handle small products. When the inspection targets, such as metal buttons, are as small as 10mm, and the areas with scratches or deformations are even smaller, it can be difficult to visually confirm these areas, leading to the issue of shipping defective products. Therefore, we attempted to improve this situation by using image processing software. 【Inspection Item Settings and Inspection Results】 * Scratch detection (before inspection: after inspection) * Non-detection pixel settings (the red areas are not detected) By using the "Scratch Inspection" feature of EasyInspector, we set it up so that if scratches (white spots) are detected within the inspection target, it would be marked as a failure. At that time, due to the lighting conditions, white shiny spots can occur, so we implemented non-detection pixel settings to avoid false detections.
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【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 55mm x 70mm Minimum Size of Inspection Target: Approximately 15mm Number of Inspection Points: 5 Camera Resolution: 1.3 Megapixels Lens Focal Length: 12mm Distance Between Lens and Product: Approximately 110mm Lighting: No Record Currently, inspections can be performed with the 'EasyInspector2' color package for [Scratch and Defect Detection].
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.