[Case Study] Automation of Delamination Processing and Inspection through the Introduction of Laser Processing Machines
A device line that returns only good products to the existing product discharge conveyor has been created! It accommodates design changes without increasing the number of workers.
We would like to introduce a case where a "laser processing machine" was introduced in the anodizing process of the automotive industry. This customer faced the challenge of needing to leave a part of the anodized product in an un-anodized state due to design changes, which could not be achieved with the existing equipment. Our company implemented the production of a device that works in conjunction with the existing anodizing equipment. We were able to accommodate the design changes without increasing the number of operators while maintaining process continuity. [Case Overview (Partial)] ■ Device: Laser Processing Machine ■ Industry: Automotive ■ Process: Anodizing Process ★ We will propose a design for labor-saving equipment after consulting with the customer, so please feel free to contact us.
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【Summary of Other Cases】 ■Issue: Due to design changes in the product, it is necessary to have only a part of the anodized product in an un-anodized state, but this cannot be achieved with the current equipment. ■Proposal and Implementation Effects - The anodized product is transferred to a laser processing machine, where the anodizing is removed by laser. In subsequent processes, inspections are conducted to check if the anodizing has been successfully removed, and only the good products are returned to the existing product discharge conveyor line. - It was possible to respond to design changes without increasing the number of workers while maintaining process CT. *For more details, please download the PDF or feel free to contact us.
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Our company specializes in improving factory operations through time reduction (labor-saving) and efficiency enhancements in production preparation and management, such as the creation of assembly lines and processes, and the development of operational procedures, as well as safety measures and defect countermeasures. We also design and manufacture automated equipment and jigs, such as assembly processing machines and inspection machines. At KSG, we custom-manufacture unique automatic machines tailored to our customers' requests and applications. If you have a request like "It would be great to have something like this," please feel free to contact us, even for products not listed in our catalog. ★ If you wish, you can visit our factory to see the automatic machines!