We custom-manufactured and delivered a device that can inspect whether the clip is properly attached and also takes into account the product's dischargeability!
We would like to introduce a case of introducing ultrasonic welding machines in the welding process within the automotive industry. This customer was performing the necessary welding processes for automotive parts such as side panels and console UPR manually, which resulted in quality variations and placed a burden on the workers' elbows. We proposed the automation of ultrasonic welding. With this welding machine, it became possible to perform other tasks during the welding time, resulting in a reduction of one worker. 【Case Overview (Partial)】 ■ Equipment: Ultrasonic welding machine ■ Industry: Automotive ■ Process: Welding process ■ Target Products: Side panels, console UPR ★ We will propose a design for labor-saving equipment in consultation with the customer, so please feel free to contact us.
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【Summary of Other Cases】 ■Issue: The welding process required for automotive parts such as side panels and console UPR is performed manually, leading to quality variations and placing a burden on the worker's elbow. ■Proposal and Implementation Effects - Proposed automation of ultrasonic welding. - Custom-made and delivered a device that can inspect whether the clips are correctly attached, considering the product's discharge capability. - Enabled the worker to perform other tasks during the welding time, achieving a reduction of one worker. *For more details, please download the PDF or feel free to contact us.
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For more details, please download the PDF or feel free to contact us.
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Our company specializes in improving factory operations through time reduction (labor-saving) and efficiency enhancements in production preparation and management, such as the creation of assembly lines and processes, and the development of operational procedures, as well as safety measures and defect countermeasures. We also design and manufacture automated equipment and jigs, such as assembly processing machines and inspection machines. At KSG, we custom-manufacture unique automatic machines tailored to our customers' requests and applications. If you have a request like "It would be great to have something like this," please feel free to contact us, even for products not listed in our catalog. ★ If you wish, you can visit our factory to see the automatic machines!