Detects foreign substances (fibers, dust, hair, and particulate matter) in cylindrical filters.
In visual inspections conducted by workers, there is often variability in the criteria for determining "good products" and "defective products" among inspectors, and the more ambiguous the criteria, the more inconsistent the inspection results tend to be. Please consider a stable and efficient inspection using an image inspection system. The image on the left shows the environment with the camera, lens, and lighting. The image on the right depicts the task known as "annotation," which involves framing the areas to be detected. By "training" the framed areas, we were able to detect the target objects within the inspection images. The inspection items were placed on a rotating platform, and detection verification was conducted while rotating. During the verification, it was assumed that the inspection would take about 60 seconds per item. As for dust, it could not be visually confirmed as defective, so settings and detection could not be performed. If defective parts cannot be photographed, the inspection becomes challenging. Creative solutions are needed for capturing images.
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【Software and Equipment Used】 Software Used: DeepSky Field of View: Approximately 248 x 197mm Minimum Size of Inspection Target: 2mm Number of Inspection Points: 1 location to find defects across the entire screen Camera Resolution: 1.3 million pixels Lens Focal Length: 8mm Distance Between Lens and Product: Approximately 300mm
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"Achieve significant effects" while "keeping costs down." It requires endless effort despite its simplicity. This is why SkyLogic believes it is valuable to continue pursuing "cost-effectiveness" through means such as technology and services. EasyInspector2/DeepSky: An appearance inspection software with a cumulative installation record of 2,500. Effect: We have developed a high-precision and lightweight AI model. It can connect five cameras simultaneously to one PC. Cost: To reduce the cost of learning setup, it is no-code, and simply deciding the inspection mode determines the necessary processing. Expansion and horizontal deployment are possible at low cost. EasyMonitoring2: A system that accurately reads and records meters through cameras and notifies of abnormalities, eliminating time-consuming and costly patrol monitoring. Effect: Not only meter reading but also the confirmation of processing tanks and oil leaks can be automated using AI. Cost: It can connect to inexpensive cameras, up to 100, with one PC. There are no monthly fees. In addition to these, we offer various products for "cost-effectiveness." Please let us know your company's challenges and themes.