[Azeloss Case Study] Industrial Equipment Manufacturing Factory
To reduce labor load and costs through daily inspection work. What are the unique features of 'Azelos' that cannot be replaced by other products?
We would like to introduce a case where 60 units of the high-end model "Type A" of "Azeloss" were adopted at a factory manufacturing industrial equipment. At this factory, the aging of existing drivers prompted them to consider replacements, believing that it would not only improve product quality but also lead to a reduction in maintenance and management costs, which had been a long-standing issue. After the introduction, the analysis of tightening data generated from tools will achieve production efficiency and cost reduction. [Challenges] - Poor screw tightening, such as diagonal tightening, typically relies on the "intuition" possessed only by skilled craftsmen. - Relying solely on intuition is insufficient; at this factory, human resources were allocated to conduct inspections every morning to measure and confirm tightening torque, ensuring quality. - While the daily inspections help reduce the risk of quality defects, they inevitably require staff to arrive before factory operations begin. *For product details, please download the PDF or feel free to contact us.*
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【Key Factors for Introduction】 ■ High expectations for the "traceability function" that transforms the workplace and cannot be replaced by other products. ■ The representative provided detailed explanations on quite technical matters. ■ The biggest deciding factor was the presence of the "traceability function," which allows for automatic and wireless recording of screw tightening data. ■ If process analysis and quality visualization can be achieved, it will minimize consumer harm and the overall economic losses in the supply chain. *For product details, please download the PDF or feel free to contact us.
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Panasonic's power tools contribute to Japan's manufacturing by focusing on "companies," "people," and "the environment." Ensuring uncompromising product quality is a given, and considering the working environment of operators and the global environment is our mission for next-generation manufacturing. Panasonic's power tools pursue stable product quality through unique measurement technology, torque control via various sensing methods, and a traceability system that records work history. Additionally, we enhance work quality with highly operable cordless tools and ensure operator safety while reducing their burden through technologies such as lightweight design, low reaction force, and noise reduction. These are technologies we have cultivated by standing on our own production lines and thoroughly listening to the voices from the field. Furthermore, our power tools contribute to the global environment by achieving carbon neutrality through reduced power loss and minimizing waste by improving production quality. Panasonic supports a rich future for people and the planet through new manufacturing.