Case Study of Automated Visual Inspection: Inspection Example of Spherical Rubber and Urethane Products
Image Processing Appearance Inspection System "iVision"
A case study of automating visual inspection using a general-purpose XY stage to inspect the size and deformation of spherical rubber products!
Would you like to switch the visual inspection of spherical-shaped parts spread out on a work tray from "manual inspection" to "automated inspection using a camera"? We will introduce a practical example of the "iVision Robot," which has a camera and lighting installed on a general-purpose XY stage movement device, allowing inspection over a specified area. By using a two-dimensional moving stage, it is possible to inspect the entire designated area for each specified area without having to set the camera position each time. This allows for checking whether there are any items of varying sizes, chips, deformations, or anything that does not meet specifications mixed in. 【Features of this system】 - By using a two-dimensional moving stage, it is possible to sequentially inspect even large areas. - It indicates the coordinates of any defects and displays a map showing the positions and types of defects found. - The device can be modified according to the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information and flow are provided in the PDF.
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a software-centric product that allows for full customization, enabling delivery that meets your specific needs. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary greatly depending on the composition. If you let us know your desired details, we will first provide you with an estimated quote.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Automatic inspection system using a general-purpose XY operating robot 【Case Study】 ■Rubber spread out on a tray. Spherical parts such as urethane, etc. *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)