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  6. Cleaning agent for molding machines (purging agent) "Asaclean" case study: foreign matter removal

Cleaning agent for molding machines (purging agent) "Asaclean" case study: foreign matter removal

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last updated:Dec 24, 2024

旭化成 アサクリン営業部
旭化成 アサクリン営業部
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Foreign matter defects caused by residual resin inside the resin molding machine. We quickly resolve foreign matter issues with high cleaning power.

We would like to introduce a case study on the use of "Asaclean," which serves as a savior in reviving high-productivity molding sites. When resin molding machines operate for extended periods, the resin that accumulates inside the machine deteriorates, and if it contaminates the molded products, it results in foreign matter defects. This not only significantly impacts yield but also requires disassembly and cleaning, which halts production and leads to substantial opportunity losses. Our product effectively removes foreign matter with its powerful cleaning ability, fundamentally solving the issue of foreign matter generation. Therefore, it resets the interior of the molding machine to a clean state without the need for cumbersome and time-consuming disassembly and cleaning. [Customer Feedback] ■ Previously, changing colors, especially cleaning Cyanine Blue, required about 10 tons of LD, HD, and others, taking nearly 35 hours. However, with Asaclean, cleaning can be done with 300kg to 400kg of usage in about 8 hours, significantly reducing raw material loss and time. *For more details, please download the PDF or feel free to contact us.

    Cleaning agents
成型機用洗浄剤(パージ剤)『アサクリン』活用事例:異物除去1.jpg

Cleaning agent for molding machines (purging agent) "Asaclean" case study: foreign matter removal

成型機用洗浄剤(パージ剤)『アサクリン』活用事例:異物除去1.jpg
成型機用洗浄剤(パージ剤)『アサクリン』活用事例:異物除去1.jpg
  • Related Link - https://www.asahi-kasei.co.jp/asaclean/case-studie…

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【Product Features】 ■Immediate foreign matter removal ■Supports early resolution of foreign matter with grade selection and short delivery times ■Adheres and scrapes off ■Cylinders are left sparkling clean *For more details, please download the PDF or feel free to contact us.

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旭化成

旭化成 アサクリン営業部

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Asaclean has been supported by many customers as a pioneer of cleaning agents (purging agents) for molding machines since its launch in 1990, and today it has established its position as a top global brand, being used in over 75 countries and regions worldwide. Initially, it was a product designed for efficiently performing color and resin changes in plastic molding machines in small quantities and short periods. However, through subsequent grade development, it has become possible to achieve a wide range of effects, from the removal of resin degradation (burns, black spots, etc.) to prevention, and it is also utilized to reduce the defect rate of molded products. In 2008, we introduced the high-performance grade IMX, which has a completely different design concept from the conventional Asaclean, contributing to further reductions in foreign matter defect rates and the efficiency of molding machine maintenance. In the future, we will continue to provide products that further contribute to "reducing losses and improving efficiency in molding sites = cost reduction."

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