[Case Study] Slurry Concentration Experiment Using Automatic Mortar and Pestle
Ishikawa-style stirring and crushing machine D18SEB
Concentrate while grinding with the Ishikawa-style automatic mortar and pestle. Concentration is possible even with a small amount or slurry!
Generally, when concentrating slurry, decanter centrifuges, thickeners (concentration tanks), and evaporative concentrators are used. However, decanter centrifuges are expensive equipment and take up space. Additionally, due to high operating costs, one must be cautious when considering their introduction. Thickeners may require a long time for concentration depending on the particle size and concentration of the slurry. They are also not suitable for small-scale concentration. To address these challenges, this time we will conduct experimental verification of a concentration method using the Ishikawa-type stirring and grinding machine (automatic mortar) in a small and straightforward manner. Specifically, we will apply air intake and exhaust ports to the film double insulation cover of the automatic mortar, allowing air to be drawn in and expelled, and heat the slurry to about 60°C to verify whether small amounts of slurry can be easily concentrated. In conclusion, it was found that using the automatic mortar D18SEB, with air intake and exhaust ports applied to the film double insulation cover and heating the slurry to about 60°C, small amounts of slurry can be easily concentrated. This could also serve as proof of its potential use as a "slurry-specific evaporator."
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basic information
In the experiment published, we used the heating-compatible automatic mortar grinder D18SEB, but if the material is dry at room temperature, all tabletop machines can be used as concentrators by installing a device with air intake and exhaust ports under a safety-spec acrylic cover. You can try out the performance for free during your first visit to our demo room.
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Slurry concentration using an automatic mortar and pestle.
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Company information
Our company is a specialized manufacturer of automatic mortar and pestle machines. The features of the automatic mortar and pestle (Ishikawa-style stirring and grinding machine) include the ability to simultaneously perform stirring, grinding, mixing, and kneading using unique technology. It has the following basic capabilities: 1. Uniform and precise mixing is possible - Allows for uniform mixing while controlling particle size. 2. Easy uniformity and control of particle size - Can achieve uniform particle size while finely grinding. 3. Prevents excessive deterioration of materials - Due to low mechanical stress (mild processing energy), it can process while suppressing over-grinding and chemical changes. - High-energy processing (such as ball mills) can cause reaction changes due to heat generation, but temperature management is easier with the automatic mortar and pestle. 4. Suitable for small-scale prototyping and experiments - Ball mills and planetary mixers require large amounts of raw materials, but the automatic mortar and pestle can prototype with a minimum of 0.5g. - Easily adaptable for process scale-up (easy application from small to large scale). 5. Capable of processing slurries, pastes, and high-viscosity materials - The motor torque for the pestle rotation is high, allowing for processing of high-viscosity materials.