Case Study of Automated Visual Inspection: Inspection Example of Rubber Tubular Components
Image Processing Appearance Inspection System "iVision"
A case study on the automation of a system that installs cameras and lighting for inspecting roll-to-roll rubber tube winding machines!
Regarding the inspection of defects and scratches on tubular materials such as rubber, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce an example of an inspection system that incorporates a camera and lighting onto a dedicated winding machine. For the process of inspecting tubular materials, we will create a dedicated winding device that allows for inspection while rewinding. Additionally, if there is an existing winding device, it can also be adapted for this purpose. Furthermore, this system can accommodate materials other than rubber hoses, such as paper and fabric with varying widths. **Features of this system:** - Construction of a new inspection system using a roll-to-roll winding device - Capable of high-speed transport due to high-precision processing technology - The device can be modified based on the inspection requirements *First, we will verify whether the work you wish to inspect is feasible.* *Detailed processing information and flow are included in the PDF.*
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basic information
"Do you have any such issues?" - There are cases where defects are overlooked due to visual confirmation by personnel. - It takes time to educate on the standards for visual inspection, making it difficult to secure inspectors. - We want to automate inspections, but we are worried about whether we can inspect our own products. Our uniquely developed inspection software "iVision" is a product we highly recommend for those considering the automation of visual inspections. "iVision" is a product centered around software, and through full customization, we can accommodate delivery according to your preferences. *For more details, please refer to the PDF materials or feel free to contact us.*
Price information
Prices vary greatly depending on the configuration. If you let us know your desired details, we will first provide you with a rough estimate.
Delivery Time
※We typically take an average of 2 to 3 months from the time we receive your order.
Applications/Examples of results
【Purpose】 ■Improving work efficiency by creating a separate winding device 【Case Study】 ■Rubber tubular components *For more details, please refer to the PDF document or feel free to contact us.
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Company information
◆ Image Processing Inspection System iVision - Supports various inspections such as defect inspection for scratches, chips, and burrs, color tone inspection, character recognition, and dimensional inspection. - A waste-free system through full customization. - Wide range of implementation results in metals, plastics, electronic devices, building materials, textiles, etc. - Compatible with multi-axis robots, 3D sensors, and AI. - Reliable support including setup during installation. ◆ List of Various Sales Software 〇 VariCAD (Low-cost 3D/2D CAD software for mechanical design) 〇 WebDrive (SFTP client compatible with cloud storage) 〇 Titan FTP Server (SFTP server for Windows) 〇 ABBYY FineReader (All-in-one OCR software capable of editing PDF files) 〇 Diff Doc (Document file comparison software)