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  6. Not only dissolution but also integrated production from forging to rolling, prototype development in small quantities is also possible!

Not only dissolution but also integrated production from forging to rolling, prototype development in small quantities is also possible!

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last updated:Jan 24, 2025

エイワ 金属事業部
エイワ 金属事業部
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Do you have any of these troubles? There are no manufacturers willing to help because the annual usage is less than 100kg...

We apply the manufacturing technology of our product COBARION to offer contract melting of special alloys. We provide a consistent production process from melting to forging and rolling, and we can also support small-scale prototype development. Vacuum melting starts from the formulation of raw materials. Leveraging this strength, we can produce "customer-customized alloys" and support various research and development efforts through metal material prototyping. 【Features】 ■ Capable of producing "customer-customized metal materials" through metal melting ■ Skilled in controlling trace element composition ■ Ingots available in minimum weights of 6kg, 15kg, 30kg, 36kg, and 100kg ■ Can also accommodate subsequent plastic processing (homogenization heat treatment, hot forging, rolling, etc.) ■ We accept contract processing for hot forging and hot rolling only. ■ We prioritize short delivery times. *For more details, please download the PDF or feel free to contact us.

    alloy
溶解、鍛造、圧延.JPG

Not only dissolution but also integrated production from forging to rolling, prototype development in small quantities is also possible!

溶解、鍛造、圧延.JPG
溶解、鍛造、圧延.JPG
  • Related Link - http://www.eiwa-heartmake.com/cocrmo/

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■Ibaraki's High Value-Added Cobalt Alloy "COBARION" COBARION-LC, COBARION-HC, COBARION-101 [for fluororesin molding machine parts] COBARION-159 [for friction stir welding tools] COBARION-TSE [for heat-resistant spring materials] ■Copper Alloys for Resistors CMS-1, CMN ■Manufacturable Materials Rich melting experience with Fe-based, Co-based, Ni-based, Cu-based, etc. ■Melting Weight (Ingot Weight) 6kg, 15kg, 30kg, 36kg, 100kg ■Forging and Rolling Temperature Electric Furnace: 600℃ to 1250℃ ■Forging Dimensions Plate thickness 40mm × width 120mm × length 500L, 50mm × 50mm × length 1000L ■Rolling Dimensions Plate thickness 4.0mm to 10mm, bar material is octagonal 27mm *The above is just an example, so please contact us directly for more details. Alternatively, please download the catalog.

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Applications/Examples of results

■CoCrMo, CoCrW, CoNiCrMo series alloys ■Ni-based alloys ■Ni-Cu alloys ■Cu-Mn alloys ■Fe-Ni alloys, Fe-Mn alloys ■Cu alloys ■Pure metals (Fe, Ni, Cu, Co, etc.) ■Functional materials ■Special steels ■SUS steel, maraging steel, electromagnetic steel sheets, permalloy, electromagnetic stainless steel ■Damping alloys, hydrogen embrittlement resistant stainless steel, piano wire, etc. *For more details, please download the PDF or feel free to contact us.*

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Contract melting service for small quantities of special alloys *Prototype production in small quantities is possible through integrated production from melting to forging and rolling.

Contract melting service for small quantities of special alloys *Prototype production in small quantities is possible through integrated production from melting to forging and rolling.

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High value-added cobalt alloy "COBARION"

High value-added cobalt alloy "COBARION"

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High corrosion-resistant and wear-resistant cobalt alloy 'COBARION-101'

High corrosion-resistant and wear-resistant cobalt alloy 'COBARION-101'

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High-strength heat-resistant cobalt alloy "COBARION-159"

High-strength heat-resistant cobalt alloy "COBARION-159"

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Heat-resistant alloy (Co Ni Cr Mo alloy) COBARION TSE

Heat-resistant alloy (Co Ni Cr Mo alloy) COBARION TSE

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Copper alloy for resistors

Copper alloy for resistors

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Manufacturing flowchart

Manufacturing flowchart

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Main specifications of vacuum dissolution

Main specifications of vacuum dissolution

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Manufacturing of ingots (castings) using a vacuum melting furnace.

Manufacturing of ingots (castings) using a vacuum melting furnace.

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Information on raw materials

Information on raw materials

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Hot working processing

Hot working processing

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An example of dimensions that can be processed by hot forging and hot rolling.

An example of dimensions that can be processed by hot forging and hot rolling.

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A landscape photo of taking ingots out of a furnace.

A landscape photo of taking ingots out of a furnace.

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Hot forging and hot rolling

Hot forging and hot rolling

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Photos of ingots and raw materials.

Photos of ingots and raw materials.

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Grinding work scene

Grinding work scene

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Hot working processing equipment

Hot working processing equipment

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Aiwa Corporation Metal Division [Equipment List]

Aiwa Corporation Metal Division [Equipment List]

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Company information

エイワ

エイワ 金属事業部

Manufacturing and processing contract

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Aiwa Co., Ltd. Metal Division was established through a collaboration project between the Iwate Prefecture and the Tohoku University Institute of Metal Materials. It serves as the manufacturing base for the cobalt alloy "COBARION," originating from the "Iron Town" of Kamaishi. Utilizing the technical know-how gained from the development and practical application of "COBARION," we engage in the development and manufacturing of various special alloys. From material selection to melting, forging, rolling, and machining, you can rely on Aiwa Metal Division as your one-stop shop for alloy materials. We handle everything from the production of ingots using 30kg and 100kg vacuum melting furnaces to hot plastic processing with a 600-ton hydraulic press and rolling mill, accommodating small-scale prototypes and development that are difficult for major special alloy manufacturers to manage. We also have a track record of joint development of functional metal materials such as special steels, magnetic materials, resistive materials, and spring materials that are hard to obtain in the market, as well as original alloys customized for our customers. We are confident that we can be of assistance as a material developer and supplier.

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