By establishing appropriate management, we can significantly reduce mistakes!
This document explains the essence of "poka-mistakes," analyzes them from both human error and management error perspectives, and introduces realistic approaches for on-site improvements. It is often said that "careless mistakes" are a human fate, but in actual manufacturing environments, simply changing individual awareness is not enough to prevent them. People's concentration can fluctuate due to emotions and physical condition, and mistakes can occur from fatigue or familiarity. We also provide detailed information about "Roland DG Assemble," a system that supports workers through process management and poka-yoke mechanisms, making it easier to consider for implementation. We encourage you to read it. [Contents] ■ What is a poka-mistake? ■ Human issues: Human error ■ Management issues: Management error ■ 90% of poka-mistakes can be resolved through systems ■ Introduction to Roland DG Assemble *For more details, please download the PDF or feel free to contact us.
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The on-site work support system 'Roland DG Assemble' born from over 20 years of manufacturing experience. Towards realizing a manufacturing site that is "friendly to people and strong in quality"! 【Five Features of Roland DG Assemble】 1. Digitalization of work procedures, allowing for instant sharing and modification of information. 2. Automatic recording of when, who, what, and how much work was done. 3. Automatic judgment of numerical values through integration with tools and measuring devices, aiding in error-proofing for workers. 4. Automatic data compilation of work results. Aggregation and visualization of data for on-site improvement. 5. Utilization of skill maps and proficiency graphs for worker training. 【Recommended for the following issues!】 ☑ Variability in work quality. ☑ Personalization and craftsmanship in on-site work. ☑ Complicated management of paper procedures and checklists. ☑ Frequent mistakes in on-site work, with little effect from warnings. ☑ Time-consuming transcription of work results into Excel. ☑ Errors in aggregating work results, leading to inaccurate data. ☑ Directly going to the site for progress management. ☑ Inability to objectively evaluate worker skills. ☑ Ad-hoc training. We provide total support for the "beginning," "middle," and "end" of on-site work.