The strengths of 3D laser measurement that support preservation, preparation, and updates.
To prevent the aging of factories and plants as well as equipment malfunctions, and to achieve stable operations, it is essential to visualize the current situation and implement data-driven measures. We quantify changes in equipment shape and distortion to aid in maintenance. By accurately understanding bends and twists caused by aging deterioration, planning for repairs and renovations becomes smoother and is effective in identifying root causes. Furthermore, from the perspective of "preparedness," when natural disasters or unexpected troubles occur, measurements can be taken from a distance even in areas that are difficult to access, allowing for a quick assessment of the damage. This enables a rapid establishment of a recovery plan and significantly reduces human risk. Regular 3D measurements and data analysis can help in early detection of anomalies and contribute to disaster prevention. In terms of "updating" work, we can create 3D models from existing equipment point cloud data and virtually combine new equipment and piping to conduct interference checks. By preventing the hassle of on-site adjustments and unexpected issues, we can optimize renovation costs and schedules. Even for old facilities without drawings, we can digitize the current state, providing consistent support from planning to construction. From these three perspectives of "maintenance, preparedness, and updating," we promote improved safety and efficient operations.
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The greatest strength of the Bestella 3D Measurement Room lies in its ability to comprehensively perform "data analysis," "simulation," "3D modeling," "drafting," and "visualization" based on point cloud data obtained from a 3D laser scanner. By analyzing the vast amount of 3D data collected, it allows for an objective understanding of issues such as aging, distortion, and the risk of interference between equipment. Furthermore, since renovation plans can be validated in a virtual space on the 3D model, it helps prevent on-site adjustments and unexpected troubles in advance. Even in cases where drawings and documents are lacking, 2D drawings can be created from the scan data, facilitating smooth information sharing among stakeholders. By visualizing subtle shape changes and damages that may be overlooked by the naked eye, it aids in the formulation of specific countermeasures, significantly enhancing the safety and productivity of plants and factories. Additionally, the analyzed results can be presented clearly as documents or videos, enabling swift decision-making both internally and externally.
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**Comprehensive Deformation Measurement of Ceiling Crane Rails** Not only the ceiling crane rails but also the supporting structures such as girders and columns are included in the comprehensive deformation measurement. Utilizing 3D laser scanners and the remote-controlled robot "Shin-Rail," we visualize the bending and twisting caused by aging deterioration and ground subsidence as objective data. This helps identify the root causes of problems and is effective in preventing the recurrence of troubles. We provide measurement results based on the Japan Crane Association's guidelines for regular self-inspection of ceiling cranes, which can be used as a highly reliable report. **Frequently Asked Questions** Q. Can measurements be taken while the plant is in operation? A. Generally, measurements can be taken without interrupting operations; however, if there is significant vibration, it may be difficult to obtain accurate data due to the characteristics of the equipment. We will propose the optimal measurement method considering the operational status of the site and safety aspects. Q. Can the data obtained from 3D measurements be used in CAD? A. The point cloud data obtained from the 3D laser scanner can be imported into 3D CAD through compatible software. If necessary, it can be converted into 3D models or 2D drawings, which can be used as foundational materials for renovation and design. Please feel free to consult us for detailed specifications and requests.
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Our company is seriously engaged in plant dismantling operations, demonstrating high technical skills and creativity accumulated from years of experience. With this capability, we are able to create original construction methods and conduct work that prioritizes safety above all else.