Up to 89% cost reduction by switching from cutting to sintering.
Taisei Monac Co., Ltd. is a machinery parts manufacturer with its headquarters and factory located in Higashi-Osaka City, and its own factories in Taiwan and China. In the field of sintering and powder metallurgy, it has manufacturing equipment for powder metallurgy such as molding, sintering, and heat treatment furnaces at its Taiwan factory, primarily producing sintered parts such as clutches, gears, sprockets, rotor pumps, cams, and oil-impregnated bearings in-house. The production in Taiwan allows for low costs (especially for molds) and small lot production. As a development-oriented company, it is currently engaged in research and development of high-density sintering that achieves a density of over 7.5 g/m³ using soft magnetic materials for molded powder magnetic cores and sintered joints.
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basic information
Molding machine maximum 100t Materials SMF5040 (hardened powder, general powder), SMF4050 (hardened powder, general powder), others Material manufacturers Heganes, QMP, etc. Heat treatment carburizing quenching, etc. Hardness ≧ 60 HRA Density ≧ 7.0 g/cm³ (high-density sintering of 7.5 g/m³ or more is also acceptable) Surface treatment steam treatment, resin impregnation, etc.
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Applications/Examples of results
Clutch, gear, sprocket, rotor pump, cam, oil-containing shaft, etc.
Company information
Taisei Monac Co., Ltd. is a machinery parts manufacturer with its headquarters and factory located in Higashi-Osaka City, and its own factories in Taiwan and China. The company specializes in sintering, aluminum extrusion, flexible shafts, OEM for finished machines, and product models, supplying parts and finished products to manufacturers of general-purpose engines, small outdoor machinery (such as brush cutters, chainsaws, hedge trimmers, etc.), two-wheelers, four-wheelers, agriculture, industry, and construction machinery. In the field of sintering and powder metallurgy, the company has its own manufacturing facilities in Taiwan equipped with powder metallurgy production equipment such as molding, sintering, and heat treatment furnaces, primarily producing in-house sintered parts like clutches, gears, sprockets, rotor pumps, cams, and oil-impregnated bearings. The low-cost production from Taiwan (especially for molds) allows for small lot production. As a development-oriented company, it is currently engaged in research and development of high-density sintering that achieves a density of over 7.5 g/m3 using soft magnetic materials for molded powder magnetic cores and sintered joints. Additionally, the product model division utilizes technologies such as silicone casting, machining, 3D printing, and painting to produce modeling models, functional samples, replicas, and small lot parts.
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