Mica (Muscovite) Press Processing - Cost Reduction and Solutions for Delamination and Cross-Section Issues!
Easily peels off during material processing, has a dirty cross-section, and generates powder and burrs. In such cases, try Micapress processing! It can achieve cost reductions of up to 98% compared to laser processing.
We accept contract press processing of mica. We have acquired technology for pressing a wide variety of materials, including resin, paper, film, engineering plastics, adhesives, rubber, textiles, foil, and non-ferrous metals. We also possess many materials necessary for the future, such as lightweight and energy-saving options. Additionally, we design and manufacture molds at a lower cost than specialized mold manufacturers, achieving cost reduction. We provide consistent support from product development to mass production, and we actively challenge ourselves in development, including bending processing of new materials and resins. 【Features】 ■ Press technology for processing various materials ■ Cost reduction with in-house precision molds ■ Support from development and prototyping to mass production 【Addressing these issues】 ■ Easy to delaminate during processing ■ Rough cross-section during processing ■ Generation of dust and burrs during processing ■ Processing time is too long and costs are high with drills and lasers *For more details, please download the PDF or feel free to contact us.
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【Achievements】 ■Cost - When producing 100,000 pieces of size 50mm×50mm with four small holes of φ10mm each per month, approximately 98% reduction in laser processing costs. *For more details, please download the PDF or feel free to contact us.
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Yamada Manufacturing is a leading company in non-metallic resin pressing, primarily focusing on the processing of Bakelite, and we deliver a wide range of products such as resin press parts and insulating parts to the automotive industry. Bakelite processing utilizes a variety of materials, including paper and fabric substrates, as well as our mainstay glass substrates. Our products are increasingly being adopted in automotive electrical components, electronic device parts, and more recently, in electric vehicle components, which has garnered us further patronage. Additionally, we have a proven track record in processing a diverse array of materials, including thin film products, melamine, and rubber. In recent years, we have also achieved cost reductions through shape processing of adhesive-backed materials and by applying adhesives to substrates in-house before shape processing.