[Improvement Case of Chocolate Stop] Solving the increase in work hours for replacing chuck claws and the decrease in operating rate.
By using highly wear-resistant materials for the meat serving components, we have achieved approximately four times the lifespan! Compared to when the chuck claws are newly manufactured, production costs have been reduced by 40%.
Here is an example of a proposal for reusing chucks through laser cladding. The chuck jaws wore out in two months, leading to frequent downtime. This resulted in increased replacement labor and decreased operating rates, creating problems. Additionally, due to the high cost of the parts needed to create new jaws, production costs became high, making it difficult to implement improvements. By using a wear-resistant material for the cladding, we extended the lifespan, reduced maintenance costs, and increased operating rates. [Case Overview] ■ Challenges - Reduction in replacement labor through extended lifespan and increased operating rates - Reduction in running costs ■ Key Points - Laser cladding allows for high functionality only in the used areas, making it cost-effective - Near-net shape cladding reduces post-processing costs *For more details, please refer to the related links or feel free to contact us.
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Since its establishment in 1948, our company has steadily developed as a specialized trading company focused on precision processing systems. Despite challenges such as the bursting of the bubble economy, the Lehman Shock, and the COVID-19 pandemic, we have maintained profitable management and a strong financial foundation over the years while continuing to grow steadily. Additionally, we have established a wholly-owned subsidiary in Shanghai, China, and are expanding our business globally. We are also enhancing our technical capabilities beyond the scope of a trading company by establishing Koshou Green Engineering Co., Ltd., a construction specialist company, and a technology department focused on quality assurance. As the industry structure undergoes rapid changes and the needs of our customers and suppliers become increasingly diverse, we aspire to be a company that continues to provide solutions that our customers truly need from a global perspective.